It allows you to create and import part models, assign wirepath strategies, simulate and generate gcode specific to your wire machine and controller. Reopened the file to be modifications and simulated. The agie charmilles literature center provides you with digital downloads pdfs of all of the currently available agie, charmilles and mikron product literature, articles, and other printed materials. The machine capability is cuttingmaterials regardless of its hardness. With over 15,000 active wire edm licenses of esprit, esprit. Edm electrical discharge machining is a way of cutting metal using electricity, similar to a plasma cutter except under water. On wire cut edm machines, small hole drilling edm is used to make a through hole in a workpiece in through which to thread the wire for the wire cut edm operation. In such cases it may be necessary to subordinate the first three. While generally accepted as a quick and versatile method for cutting spur gears, the edm gear has lacked the precision of a mechanically machined or ground gear. Wire electrical discharge machining edm is one of the greatest innovations affecting the tooling and machining industry. The process is very common in manufacturing of injection molds. Pdf the latest technology of wirecut edm researchgate.
On the machine control panel, programming information transmitted is stored in the machine file. Mp cnnct 1970 1964 1980 2000 2010 1990 46 model series since 1964. Wire cut edm kent industrial pdf catalogs technical. All the letters but c, g, m, q, and t come right before specification values a c, g, m, q, or t followed by a number will trigger a specific type of behavior while any other letter followed by a number specifies a rate, offset, position, or other such thing. Wire circuit the wire spool storage has been designed to be easily accessible so that the operator can carry out a rapid change of spools. It is probably the most exciting and diversified machine tool developed for this industry in the last fifty years, and has numerous advantages to offer. This process has brought dramatic improvements to industry in accuracy, quality, productivity, and earnings. Sodick wire edm machine operation training ln1w ln2w control. Wire edm cadcam cnc software by bobcadcam bobcadcam. Cncgcode free dxf shape files for cnc cutting cncgcode. This new edm lineup pursues the best of high cutting speed and high accuracy with a powerful new control that makes easy access to this ultimate performance. Based on machining history and sensor inputs a developed model, e.
Ai thermal displacement compensation april 2018 total production of robocut has reached 30,000 units march 2017 product brochures. W41 dcubes controller on the mv1200s, mv1200r, mv2400s and mv2400r and mv2400st machines. Consult kent industrials entire wire cut edm catalogue on directindustry. Complete your job easily and safely guided by the efficient fikusworks stepbystep assistant. A separate edm head specifically for small hole drilling is mounted on a wire cut machine and. Program all your wire edm machines using the machine specific wizard and technologic databases. Mc machinery systems currently offers wire edm courses for the following.
C i b series is highreliability and highperformance wire cut electric discharge machine. Application brass wire is the benchmark for wire edm machines. Electrical discharge machining spark erosion of copper. This site holds silhoutte cnc dxf art files for shapes that one can cut on a cnc machine. Pdf in recent years, requirements of high valueadded has increased to the wirecut edm under the situation of the high precision requirement of. Technical data cut c 350 cut c 600 axis travel x, y, z mm 350 x 250 x 250 600 x 400 x 350 axis travel u, v mm 45 50 speed of axis movement mmmin 03000 03000. Wire edm wire edm vertical edms kid brother, is not the new kid on the block. Conductivity is an important property of an edm wire, since it determines how readily the. This wire is suitable for all the machines on themarket, it is recommended for all. Conductivity is often expressed as a percentage of iacs, which is a comparison to the conductivity of pure annealed copper wire which is the reference standard of 100%. Wire edm has emerged as an efficient and economic alternative to conventional machining of apertures in many types of tooling, e. Electric discharge machining edm has arisen with high. Times indicated are guidelines and will not be part of the assessment.
Material is removed from the work piece by a series. It can cutsintricate shapes, narrow slots, small products and others. The electrode is a thin wire, with diameters that typically range from. You benefit from gf machining solutions legacy of more than 60 years. Fanuc wire edm machine alpha 0ie whiting school of. Wire edm is a complete wireframe, surface and solid modeling cadcam system that delivers ultra precision cuts with superiors finishes in an easy to use cnc programming software. Electrical discharge machining, used from 1943 is an important nontraditional machining process, widely used in aerospace, nuclear. Small hole drilling on wire cut edm machines, small hole drilling edm is used to make a through hole in a workpiece in through which to thread the wire for the wire cut edm operation. Browse more, so you can find cnc wire edm that satisfy your needs. Wire edm cutting uses rapid, controlled, repetitive spark discharges from the wire to the workpiece, thereby eroding the metal away. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm was able to finish the hardened. Over the past decade, the wire electrical discharge machine edm has become an increasingly important tool for machining nonstandard shapes.
In recent years, requirements of high valueadded has increased to the wirecut edm under the situation of the high precision requirement of industrial. Featuring superior electric properties, edm wire is the first choice for highspeed machining and cutting projects requiring surface precision. All cnc wire edm posted here are either used cnc wire edm or new cnc wire edm. Make sure that the candidate has hisher own copy of the part print, job instructions and understands the criteria for performance evaluation. Material is removed from the work piece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid and subject to. If there are corrections to the cutting angle, the angle changed to suit the cut. Machine training, consultation classes mc machinery systems. The wire is manufactured and qualitycontrolled in japan. Wire edm and conventional edm precision grinding, heat treating, certified welding, quality assurance program mili45208a. Brass wire description this brass wire is made from a very pure alloy in order to guarantee consistent quality and performance. Hsm puts pressure on edm wherever the speed of removal counts above all. When precision carbide parts are needed, then skim cuts are used. When edm properties are embedded in the feature, the entire programming process is streamlined because most of the data needed for programming is coming from a single, reliable source.
Cut monitor 2 with live remote part graphics standard all fanuc wire edms comes standard with the capability to remotely monitor the machine from any pc hooked to the company network. I have been cutting the shapes on my home built cnc hot wire foam cutting machine. Operators can now see graphically where the wire is in the cut remotely. Wire edm wire edm vertical edm s kid brother, is not the new kid on the block. Explore cnc wire edm for sale australia wide on australias no1 online machinery classified. Wire edm fundamentals 39 a large wire edm company reports their production runs up to 30,000 pieces take 65% of their cutting time. Cnc wire edm new or used cnc wire edm for sale australia. Z axis 500mm stroke specification has been added to large size machine. The latest technology of wirecut edm sciencedirect. Wire edm cutting, also known as electrical discharge machining, is a process that uses an electrically energized thin wire to slice through metal. A separate edm head specifically for small hole drilling is mounted on a wire cut machine and allows large hardened plates to have finished parts eroded from them. The ac brass 900 is recommended for all good quality standard machining. Take advantage of the most advanced wire path algorithms calculation for. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most complex part geometries.
To avoid most of this barreling effect and wire trailoff, some wire edm machines automatically slow down in corner cutting. In this video, i demonstrate a small hole edm constructed from a bastardized solenoid type doorbell, a desk lamp and a 24v 1. Please verify if kerosene can be use in place of deionized water. Electric discharge machining edm wire hitachi metals, ltd. We provide the wire cut software for the wire edm machines such as sodick, makino, mitsubishi, fanuc, hitachi, chmer, ycm, charmilliesrobo fil, japax, act spark, electronica agie, ona, accutex, ard, spm, excetek. Dak engineering has a nice freeware program that will convert these 2d dxf shapes into gcode. When cutting carbide on certain wire edm machines, the initial first cut can cause surface microcracks. Our electric discharge machining edm wire is especially designed for cutting hard metals using the edm process. It has even been used to cut gears and gear cavities for plastic molds. Auto switch is pressed to check the position of the cuts will be done.
Esprit wire edm has a long tradition as a pioneer in wire edm programming since its inception in 1988. The general specification for almost all the wire edm gives details about deionized water only concord wire edm machine. Understanding the wire edm process 85 the sharper the corner, the greater the overcut and undercut. The process can be as simple as using a small diameter metal tube to cut a precise hole in a metal block to using a carved graphite block to machine a. Wire cut edm, also known as wire electrical discharge machining, or wire edm is a method of cutting or shaping conductive materials with a thin electrode that follows a precisely programmed path. However, at our company, reliable edm, we have repeatedly cut carbide parts with a single cut.895 1237 595 177 858 615 866 1290 882 285 12 846 832 306 637 1569 1207 1161 89 1202 1421 1525 771 1233 850 1419 52 673 1112 1057 477 826 1449 697 83